Chemical Spills at Work: Simple Steps to Stay Safe and Respond Confidently
4 days ago
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⚠️ Why Workplace Chemical Safety Matters
Even small amounts of chemicals — cleaning agents, sanitisers, fuels or solvents — can cause harm if not stored or handled properly.According to Safe Work Australia, employers must identify, label, and control the risks associated with all hazardous substances in the workplace.
Good workplace chemical safety means more than having a spill kit — it’s about awareness, preparation and quick action when something goes wrong.
🧰 Workplace Chemical Safety – Prevention and WHS Responsibilities
For all staff:
Read the label and Safety Data Sheet (SDS) before using any product.
Never mix chemicals unless the SDS confirms it’s safe.
Store incompatible substances separately (for example, bleach and ammonia).
Use appropriate PPE — gloves, goggles, mask, apron.
Know where the spill kit, eye wash and emergency shower are located.
Report leaks, strong fumes or unlabelled containers.
For managers and supervisors:
Maintain a current Chemical Register and ensure SDS documents are accessible.
Provide regular toolbox/team talks about handling and storage procedures.
Replace used spill kit materials promptly.
Ensure ventilation and storage areas meet WHS requirements.
Review chemical risks during induction and safety audits.
Under the Work Health and Safety Regulations 2012 (SA), businesses must eliminate or minimise exposure to hazardous chemicals as far as reasonably practicable.
🚨 Responding to a Chemical Spill
If a spill occurs, stay calm — and follow your workplace procedure.
The Safe Work Australia hazardous chemical guidelines recommend:
1️⃣ Alert others and evacuate if fumes are strong or unknown.
2️⃣ Identify the chemical using the SDS before cleaning.
3️⃣ Wear PPE before approaching.
4️⃣ Stop the source of the leak if safe to do so.
5️⃣ Contain the spill using absorbent materials from the spill kit.
6️⃣ Clean and dispose of waste according to SDS instructions and environmental rules.
7️⃣ Report and restock the spill kit immediately after use.
🩹 First Aid for Chemical Exposure
The Australian Resuscitation Council (ARC) and Safe Work Australia outline clear first aid steps for chemical exposure:
Eye Contact:
Rinse immediately with clean, running water for at least 15 minutes.
Keep eyelids open and remove contact lenses if possible.
Seek medical attention.
Skin Contact:
Remove contaminated clothing.
Rinse affected area under running water for at least 15 minutes.
Do not apply creams or neutralising agents.
Inhalation:
Move to fresh air immediately.
Loosen clothing and monitor breathing.
If breathing is difficult or the person becomes drowsy, call 000.
Ingestion:
Rinse mouth with water — do not induce vomiting.
Call Poisons Information Centre 13 11 26 or 000 if serious symptoms develop.
If the person becomes unresponsive and not breathing normally, begin CPR and use an AED following ARC DRSABCD steps.
🧾 Workplace Chemical Safety Checklist
✅ Are all containers clearly labelled and sealed?
✅ Are spill kits fully stocked and accessible?
✅ Are SDSs up to date and easy to find?
✅ Are staff trained in chemical handling and PPE use?
✅ Do you conduct regular toolbox/team talks on chemical risks?
✅ Is your first aid kit equipped for chemical exposure (eye wash, burn gel, gloves)?
If you want a team that’s prepared, confident and up to date, don’t wait for the next incident to start the conversation.
Explore our Toolbox/Team Talk Resources or get in touch to plan practical safety refreshers for your workplace.
📍 Go to our Free First Aid Resources page
For more free first aid resources, posters, guides and apps to support your workplace safety, visit our👉 Free First Aid Resources Page
Safe Hands SA – First Aid for Life
Helping workplaces stay safer, stronger, and more capable through ongoing learning, refreshers, and practical first aid resources.
📧 contact@safehandssa.com | 📞 0433 234 918 | 🌐 www.safehandssa.com
